Introduction to Ball Drop Test Equipment

In the field of material testing, ball drop test equipment is a critical tool used to assess a material’s resistance to sudden impact forces. This method plays a vital role in determining whether packaging, films, or other lightweight materials can withstand mechanical shocks during handling, transportation, or end-use. Cell Instruments’ FBT-01 Falling Ball Impact Tester is a reliable and precise solution for professionals who demand repeatable, standards-compliant testing results.

Purpose of the Ball Drop Test Method

The core goal of the ball drop test is to simulate real-world impact scenarios by releasing a steel ball of known mass and diameter from a set height onto a material sample. This method reveals a material’s impact resistance, particularly how well it resists cracking, rupturing, or deforming under a concentrated shock load. It’s especially applicable to plastic films, composite sheets, foil packaging, paper, and coated substrates under 2 mm thickness.

Impact resistance is essential for materials used in packaging, electronics, medical devices, and consumer goods, where integrity under sudden stress is crucial.

Ball Drop Test Process Explained

1. A test specimen is placed securely within the pneumatic clamp system.
2. A steel ball, selected based on test parameters, is automatically released from a specific height using electromagnetic suspension.
3. Upon impact, users observe and record whether the sample fractures, cracks, or deforms.
4. The impact energy is calculated, often displayed in both Joules and grams, depending on the setting.
5. Results are analyzed to determine compliance with material standards and internal quality benchmarks.

This process is straightforward, yet highly controlled, thanks to the PLC-driven system and intuitive HMI touchscreen featured in the FBT-01 tester.

Key Test Parameters That Affect Results

• Drop Height: Adjustable (typically 300 mm–600 mm), influencing impact energy.
• Ball Size and Weight: Options include 23 mm to 50.8 mm diameters; heavier balls exert more force.
• Specimen Properties: Thickness, composition, and surface finish may alter outcomes.

Application Materials and Industries

Ball drop test equipment is commonly applied to:

• Flexible Packaging Films (BOPP, PET, PE)
• Paper & Cardboard Sheets
• Medical Device Packaging
• Adhesive Films and Coated Laminates
• Textile Composites and Nonwovens

These tests are vital for R&D labs, production QC teams, and regulatory compliance units. By identifying material weaknesses early, manufacturers can optimize product designs, improve safety, and reduce costs from packaging failures.

Why Choose Cell Instruments’ FBT-01?

The FBT-01 Falling Ball Impact Tester by Cell Instruments offers:

• High-accuracy testing with 0.1g/0.1J resolution
• Customizable test heights and ball options
• Secure pneumatic clamping and foot/manual switches
• Optional data software and built-in printer for detailed reporting

With its industrial-grade stability and ease of operation, this equipment ensures reliable performance across various industries.

Ball drop test equipment is a powerful solution for evaluating impact resistance in a wide range of materials. It helps industries ensure product durability, meet regulatory standards, and maintain high quality. For precise, efficient, and customizable impact testing, Cell Instruments’ FBT-01 stands out as a preferred choice.